Building a horsebox

Farmerdan

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4 July 2016
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So after seeing Farmer Chalks project of building a lorry. I have also decided to start my own project. Only we are going to build in house from a grp box. We have auto body repair experience, no coachbuilding. But we will get there. So use can follow our story as work progress's
 
So first off I have bought a man tgl7.150, it's 7.5t with a 23ft body. The plan is to have 11ft in horse area and 12ft in living. I have also purchased a roof pod and ears, side skirts and rear top and bottom bumper. We have just cut the cab and front of box and are about to start fabricating a frame so to leave it as a tilt cab. I will put photos up of each step if I can figure out how.
 
Hi everyone, need some advice. What is the best option for the tilt cab cut through. So I am currently planning on making a frame on the cab that will meet with one on the box and put a rubber seal around. Then putting maybe 2 or 4 accessible bolts to hold the 2 frames together. As I know some trucks are done like this. Any advice anyone on how your tilt cab joins greatly appreciated
 
Hi everyone, need some advice. What is the best option for the tilt cab cut through. So I am currently planning on making a frame on the cab that will meet with one on the box and put a rubber seal around. Then putting maybe 2 or 4 accessible bolts to hold the 2 frames together. As I know some trucks are done like this. Any advice anyone on how your tilt cab joins greatly appreciated

I would be wary of going overweight with a GRP body. My first conversion was that, and it weighed 6.5 ton without anything in. Re the tilt cab, I put on a longer box van body, cut out a luton area with a flap on the front that you could push forward as I tilted the cab. I didn't do a cut through, but surely would be easier to do that way and keep the weight down.
 
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